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WIRE PICKLING PLANT

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WIRE PICKLING PLANT Specification

Temperature Range
Ambient to 90C

Driven Type
Chain Driven

Accessories
Acid Circulation Pump, Fume Extraction Hood, Dosing System

Speed
Adjustable up to 60 m/min

Model No
WPP-2024

Automation Grade
Fully Automatic

Efficiency (%)
>98%

Frequency
50-60 Hz

Motor Power
7.5 kW Main Motor

Installation Guideline
Onsite Technical Support Provided

Usage & Applications
Wire Cleaning, Surface Treatment, Removal of Scale

Production Capacity
60 Tons/Day

Type
Wire Pickling Plant

Material
Mild Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based

Drive Type
Electric

Voltage
380-415 V

Power
15 kW

Weight (kg)
2500 kg

Dimension (L*W*H)
8500 x 2100 x 2500 mm

Color
Industrial Grey

Capacity
Up to 3 Tons/Hour

Features
Corrosion Resistant, High Durability, Efficient Operation

Machine Type
Continuous Pickling Line

Power Consumption
12-15 kW/hour

Surface Finish
Epoxy Coated

Fume Extraction Efficiency
>95%

Energy Consumption (Annual)
<50 MWh

Packing Type
Standard Export Wooden Packaging

Operating Crew Required
2 Operators

Noise Level
<70 dB

Maintenance
Low, Easy Access Panels

Environmental Compliance
Meets Local Pollution Control Norms

Pickling Solution Compatibility
Sulphuric Acid, Hydrochloric Acid

Warranty Terms
Parts & Labour

Water Rinse Unit
Dual Stage Spray System

Service Support
24/7 Online & Onsite

Safety Systems
Emergency Stop, Interlocked Doors

Wire Diameter Range
1.2 mm to 12 mm

Tank Construction
Acid Resistant FRP Lined MS

WIRE PICKLING PLANT Trade Information

Minimum Order Quantity
1 , , Piece

Supply Ability
50 Pieces Per Week

Delivery Time
5-7 Days

About WIRE PICKLING PLANT

We are indulged in providing an extensive range of WIRE PICKLING PLANT. It is manufactured under the complete assistance and guidance of adroit professionals. This plant is easy to installed and maintain in commercial sectors. WIRE PICKLING PLANT is highly efficient and resistant to heat in nature. It is demanded in the market for its durability and flexible adjustments. It can easily avail from us at cost effective market price.

Specification

Brand	Bindica Polyplast
Power Consumption	75 kW
Machine Type	Semi-automatic
Voltage	220 V
Country of Origin	Made in India
Galvanized Technique	Electro Galvanized

Advanced Safety and Environmental Protection

The plant is constructed with comprehensive safety features such as emergency stop systems, interlocked doors, and a reliable dual-stage spray rinse unit. Its fume extraction efficiency exceeding 95% and corrosion-resistant design ensure excellent operator protection and strict adherence to local pollution control norms.

High Performance and Automation

With a capacity of up to 3 tons per hour and production up to 60 tons daily, the plant employs a PLC-based control system and adjustable speed (up to 60 m/min) for optimized performance. The chain-driven, fully automatic operation provides consistent wire pickling while offering low energy consumption and noise levels.

Ease of Maintenance and Enduring Quality

Constructed from mild steel with FRP lining and epoxy coating, the plant delivers corrosion resistance and high durability. Accessible panels and a robust acid circulation system support low, hassle-free maintenance, while comprehensive online and onsite service support is available 24/7.

FAQs of WIRE PICKLING PLANT:

Q: How does the WIRE PICKLING PLANT ensure safe operation for operators?

A: The plant integrates critical safety features, including an emergency stop function, interlocked doors to prevent unauthorized access, and a dual-stage water rinse unit to reduce acid residue. Additionally, the fume extraction hood captures more than 95% of vapors for a safe working environment.

Q: What types of pickling solutions are compatible with this wire pickling plant?

A: This plant is designed to handle both sulphuric acid and hydrochloric acid solutions, allowing flexibility in wire surface treatment processes depending on your specific requirements and wire types.

Q: When should routine maintenance be performed and what makes maintenance easy?

A: Routine maintenance intervals depend on usage but can be efficiently managed due to the plants easy-access panels and corrosion-resistant construction. Its automatic operation and durable components further minimize the need for frequent interventions.

Q: Where is the WIRE PICKLING PLANT best utilized and what industries benefit most?

A: Ideal for wire manufacturers, surface finishers, and related factories in India and elsewhere, the plants robust design and high throughput suit continuous-scale operations looking for reliable, compliant wire cleaning solutions.

Q: What is the typical process flow for wire pickling using this plant?

A: The wire passes through acid-resistant tanks with controlled dosing of pickling solution, followed by a dual-stage water rinse. Fume extraction and acid circulation are managed automatically by the PLC-based control system, ensuring consistent and efficient treatment.

Q: How does this plant contribute to environmental sustainability?

A: With a high fume extraction efficiency, energy consumption below 50 MWh annually, and compliance with local pollution control standards, the plant minimizes environmental impact while offering effective wire cleaning processes.

Q: What are the key benefits of choosing this model over conventional pickling lines?

A: Major advantages include high efficiency (>98%), adjustable speed, robust safety, fully automated operation, low maintenance, 24/7 service support, and a reliable export packaging solution, making it highly suitable for modern industrial requirements.

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